Polished Concrete Flooring Process

The process of polishing a concrete floor takes five steps.
Polished concrete flooring process. Polished concrete is fast becoming the ultimate no wax flooring material. These segments are coarse enough to remove minor pits blemishes stains or light coatings from the floor in preparation for final smoothing. It s common to outsource this project to professional floor refinishers but if you enjoy a diy project you can rent concrete polishing equipment. This process also includes the use of a penetrant chemical known as a hardener the concrete densifier hardener penetrates into the.
Simply put a polished concrete floor system transforms a porous concrete floor into a tightened surface dense enough to keep water oil and other contaminants from penetrating the surface. Currently the industry breaks down the process of polished concrete into grinding and polishing. Polished concrete has a modern sophisticated appearance and the polishing process can improve the overall condition of the material. With the proper floor grinding equipment and experience concrete polishing contractors can grind concrete surfaces whether new or old to a high gloss finish that never needs waxes or coatings.
Polishing process the process begins with the use of coarse diamond segments bonded in a metallic matrix. Step 1 grinding. Then resin pads of0 100 and 200 grit are used to achieve a somewhat smooth surface. It is then refined with each cut in order to achieve a specified level of appearance.
Grinding the concrete is the first step of creating a polished concrete floor. The process is fairly straightforward but it does require plenty of physical labor and time. The construction process features and the. Plain concrete slabs have served as the flooring material for basements garages patios and utility areas for many years but concrete is now also a viable material in home interiors where it can be polished etched or stained to serve as the finished flooring surface if you are used to thinking of concrete as a utilitarian surface suitable only for utilitarian surfaces the many virtues.
Factor in the superior durability and performance of concrete and it s no wonder why more retail commercial warehouse and. Polished concrete is a multi step process where a concrete floor is mechanically ground honed and polished with bonded abrasives in order to cut a concrete floor s surface. Depending on the condition of the concrete this initial rough grinding is generally a three to four step process. The chemical penetrant employed for polishing is called as hardener.
The grinding is carried out using grits 30 70 and 120.